Industrial Solar Plants with Diesel Generator Backup: What You Need to Know
Industrial Solar Plants with Diesel Generator Backup: What You Need to Know
Many industries in Delhi/NCR (Kundali, Sonipat, Faridabad, Bahudargarh, Manesar, Bawal, Ghaziabad, Greater Noida etc) have to still depend on the Diesel Generator sets for running factories for few hours daily. What happens if the discom supply is disrupted during the sunny hours when the sun is still out generating the power?
Grid tied solar plants or On-grid solar systems will run when the Discom power is available as the solar inverters have in built feature which commands the solar system to generate power when it can sense that the supply is available from other sources. Such a feature is built in solar inverters as the solar power is an intermittent source of electricity supply which provides variable output depending on the solar intensity at that moment. Hence if suddenly the clouds cover the sun, the solar generation will dip making the system unstable.
Therefore, solar has to always run in conjunction with any other dependable and stable source of supply like Discom power, DG power or the batteries.
Rooftop Solar with DG
As the batteries are quite expensive and need to be replaced periodically, most factories depend on the DGs for the back up power. Solar can be connected to the DG panel directly as it is connected to the LT panel of the Discom supply in the factories. Certain protections require to be built in based on the DG sizing however. Also, the factory load that can be served by solar should never be more than the DG supply which means that the primary supply source will always remain the DG.
So, the size of solar plant cannot be more than that of the DG size as the solar alone cannot take the factory or plant’s load.
Solar will help to reduce the diesel consumption during the DG hours as the DG will run at lower loads and even idle loads depending on the system design. For the system to work smoothly, if there are multiple DGs, they should be synchronized (manually or automatically) before they are put in sync with the rooftop solar system.
Suggested Articles

Solar for Cold Storage Units: Cost, Benefits, Installation & ROI in India
A complete guide on solar systems for the FMCG industry in India covering installation cost, benefits, ROI, system sizing, and the installation process.

Industrial Solar CAPEX Model in India: Meaning, Investment & Payback
A CAPEX industrial solar system allows Indian industries to own their solar power plant by investing upfront. This guide explains meaning, cost, benefits, and ROI.

Solar PV Mounting Structures: Types & Installation Guide
A complete guide to solar mounting structures types in PV systems, covering fixed tilt, tracking, and rooftop installations for installers.

Solar Financing for Businesses: Complete Guide to Funding Commercial & Industrial Solar Projects in India
Discover solar financing options for businesses in India, including CAPEX, OPEX, PPA models, solar loans, ROI, and funding strategies for commercial and industrial solar projects.

How to Calculate Savings from Rooftop Solar Solutions: A Complete Guide
Calculating savings from rooftop solar solutions is essential for planning your investment. This guide explains how to estimate cost reduction, return on investment, and long-term financial benefits for residential, commercial, and industrial solar projects.

Fall Protection for Solar PV Systems
A complete guide to inspecting and installing fall protection systems for solar PV projects, helping protect workers during rooftop installation, maintenance, and other work at height.
India’s Solar Capacity Growth Slows Down in Q1 2023
India’s solar capacity growth slowed in Q1 2023. Explore the factors behind the slowdown and its impact on the country’s renewable energy progress.

Solar PV Troubleshooting Guide: Fault Diagnosis & Solutions
A complete solar PV troubleshooting guide covering fault diagnosis, testing procedures, root cause analysis, and corrective actions to ensure safe, reliable, and efficient system operation.