Industrial Solar Plants with Diesel Generator Backup: What You Need to Know
Industrial Solar Plants with Diesel Generator Backup: What You Need to Know
Many industries in Delhi/NCR (Kundali, Sonipat, Faridabad, Bahudargarh, Manesar, Bawal, Ghaziabad, Greater Noida etc) have to still depend on the Diesel Generator sets for running factories for few hours daily. What happens if the discom supply is disrupted during the sunny hours when the sun is still out generating the power?
Grid tied solar plants or On-grid solar systems will run when the Discom power is available as the solar inverters have in built feature which commands the solar system to generate power when it can sense that the supply is available from other sources. Such a feature is built in solar inverters as the solar power is an intermittent source of electricity supply which provides variable output depending on the solar intensity at that moment. Hence if suddenly the clouds cover the sun, the solar generation will dip making the system unstable.
Therefore, solar has to always run in conjunction with any other dependable and stable source of supply like Discom power, DG power or the batteries.
Rooftop Solar with DG
As the batteries are quite expensive and need to be replaced periodically, most factories depend on the DGs for the back up power. Solar can be connected to the DG panel directly as it is connected to the LT panel of the Discom supply in the factories. Certain protections require to be built in based on the DG sizing however. Also, the factory load that can be served by solar should never be more than the DG supply which means that the primary supply source will always remain the DG.
So, the size of solar plant cannot be more than that of the DG size as the solar alone cannot take the factory or plant’s load.
Solar will help to reduce the diesel consumption during the DG hours as the DG will run at lower loads and even idle loads depending on the system design. For the system to work smoothly, if there are multiple DGs, they should be synchronized (manually or automatically) before they are put in sync with the rooftop solar system.
Suggested Articles

How to Improve Energy Efficiency and Save Electricity Costs
Learn how energy conservation and efficiency can help you save electricity, cut costs, and make your home or business more sustainable

Affordable Solar Systems and Plants for Small and Medium Enterprises
Learn how SMEs can harness solar energy through tailored solar systems and plants to reduce electricity bills, improve sustainability, and boost efficiency.

Solar Module Support & Racking Frame Installation
A practical guide to solar racking frame installation, covering module support structures, alignment, and best practices for reliable PV systems.

India Solar Energy Policies: Key Updates and Government Initiatives
India is one of the leading countries in terms of solar energy development, having become the fastest-growing market for solar power globally.

PWM vs MPPT Charge Controllers: Specifications and Key Differences
Choosing the right charge controller is essential for battery performance and system efficiency. This guide compares PWM and MPPT charge controllers, explaining their specifications, working principles, and key differences to help you select the best option.

Perovskite: Future of Solar Cells
Discover how solar batteries store excess energy, maximize your solar system’s efficiency, and provide reliable power during outages. Learn about the types, benefits, lifespan, and maintenance tips to make the most of your solar investment.

Different Components of a Solar PV System: Importance and Operation
Earthing and lightning protection are critical safety components in solar PV installations. This guide explains their importance, types, components, and best practices for solar installers.

Identification of Solar PV Installation Tools and Their Applications
Solar PV installation requires various tools and equipment for safe and efficient system setup. This guide explains the essential tools used by solar installers and their functions.