Industrial Solar Plants with Diesel Generator Backup: What You Need to Know
Industrial Solar Plants with Diesel Generator Backup: What You Need to Know
Many industries in Delhi/NCR (Kundali, Sonipat, Faridabad, Bahudargarh, Manesar, Bawal, Ghaziabad, Greater Noida etc) have to still depend on the Diesel Generator sets for running factories for few hours daily. What happens if the discom supply is disrupted during the sunny hours when the sun is still out generating the power?
Grid tied solar plants or On-grid solar systems will run when the Discom power is available as the solar inverters have in built feature which commands the solar system to generate power when it can sense that the supply is available from other sources. Such a feature is built in solar inverters as the solar power is an intermittent source of electricity supply which provides variable output depending on the solar intensity at that moment. Hence if suddenly the clouds cover the sun, the solar generation will dip making the system unstable.
Therefore, solar has to always run in conjunction with any other dependable and stable source of supply like Discom power, DG power or the batteries.
Rooftop Solar with DG
As the batteries are quite expensive and need to be replaced periodically, most factories depend on the DGs for the back up power. Solar can be connected to the DG panel directly as it is connected to the LT panel of the Discom supply in the factories. Certain protections require to be built in based on the DG sizing however. Also, the factory load that can be served by solar should never be more than the DG supply which means that the primary supply source will always remain the DG.
So, the size of solar plant cannot be more than that of the DG size as the solar alone cannot take the factory or plant’s load.
Solar will help to reduce the diesel consumption during the DG hours as the DG will run at lower loads and even idle loads depending on the system design. For the system to work smoothly, if there are multiple DGs, they should be synchronized (manually or automatically) before they are put in sync with the rooftop solar system.
Suggested Articles

Solar Panel Efficiency and Temperature: What You Need to Know
The stronger the sun, the higher the temperature and more energy your solar panels produce, right? No.

Why Solar Energy Makes Sense for the Healthcare Industry
Explore how the healthcare industry can leverage solar energy to reduce electricity bills, enhance reliability, and support green initiatives.

End of Rooftop Solar Subsidy for Industrial & Commercial Consumers: What You Need to Know
The rooftop solar subsidy for industrial and commercial consumers is coming to an end. This guide explains the implications for businesses, updated policies, and strategies to adopt solar power without relying on subsidies.

How the RESCO Model Works in Solar: A Complete Guide for Industries
The RESCO model allows businesses to adopt solar with zero upfront investment. Under this model, a developer installs, owns, and operates the solar plant while you simply pay for the power you consume—making clean energy both affordable and hassle-free.

Everything you Need to Know about Bifacial Solar Panels technology
Learn how bifacial solar panels capture sunlight on both sides, boosting energy efficiency and maximizing solar power generation for homes and businesses.

Solar Panel Orientation and Angles: Guide for Solar PV Installers
Earthing and lightning protection are critical safety components in solar PV installations. This guide explains their importance, types, components, and best practices for solar installers.

Difference Between Solar Power and Photovoltaic: Explained Simply
Total solar PV power represents the combined power output of a solar photovoltaic system. This guide explains its meaning, calculation, and how it directly impacts solar performance, efficiency, and long-term energy generation.

Photovoltaic Power Output Explained: A Practical Guide for Homes & Businesses
Photovoltaic power output determines how much electricity a solar system can generate. This simple guide explains PV output, how it is calculated, and what it means for homes and businesses planning to go solar.