Industrial Solar Plants with Diesel Generator Backup: What You Need to Know
Industrial Solar Plants with Diesel Generator Backup: What You Need to Know
Many industries in Delhi/NCR (Kundali, Sonipat, Faridabad, Bahudargarh, Manesar, Bawal, Ghaziabad, Greater Noida etc) have to still depend on the Diesel Generator sets for running factories for few hours daily. What happens if the discom supply is disrupted during the sunny hours when the sun is still out generating the power?
Grid tied solar plants or On-grid solar systems will run when the Discom power is available as the solar inverters have in built feature which commands the solar system to generate power when it can sense that the supply is available from other sources. Such a feature is built in solar inverters as the solar power is an intermittent source of electricity supply which provides variable output depending on the solar intensity at that moment. Hence if suddenly the clouds cover the sun, the solar generation will dip making the system unstable.
Therefore, solar has to always run in conjunction with any other dependable and stable source of supply like Discom power, DG power or the batteries.
Rooftop Solar with DG
As the batteries are quite expensive and need to be replaced periodically, most factories depend on the DGs for the back up power. Solar can be connected to the DG panel directly as it is connected to the LT panel of the Discom supply in the factories. Certain protections require to be built in based on the DG sizing however. Also, the factory load that can be served by solar should never be more than the DG supply which means that the primary supply source will always remain the DG.
So, the size of solar plant cannot be more than that of the DG size as the solar alone cannot take the factory or plant’s load.
Solar will help to reduce the diesel consumption during the DG hours as the DG will run at lower loads and even idle loads depending on the system design. For the system to work smoothly, if there are multiple DGs, they should be synchronized (manually or automatically) before they are put in sync with the rooftop solar system.
Suggested Articles

Safety Hazard Identification & Mitigation in Solar PV
A complete guide to identifying and mitigating safety hazards in solar PV systems, including risk assessment, hazard control, preventive measures, and workplace safety practices.

Rooftop Solar for Factories: Cost, Benefits, ROI & Installation Guide in India
Learn how rooftop solar for factories in India lowers power costs with high ROI, faster payback, and long-term energy savings for industrial facilities.

Solar PV Start-Up and Shutdown Procedures
A complete guide to demonstrating safe start-up and shutdown procedures for solar PV systems, covering pre-start checks, equipment sequencing, isolation, inverter operation, and system verification.

What Is Renewable Energy? What Is the Best Source of Renewable Energy and Why? – Complete Guide
Renewable energy comes from natural sources like sunlight, wind, water, and biomass that are constantly replenished. As India accelerates its transition toward clean energy, understanding different renewable energy sources and identifying the most efficient and cost-effective option is crucial. This complete guide explains renewable energy types, their advantages, and compares them to determine the best source based on sustainability, scalability, and long-term benefits.

Short Circuit Current (Isc) Testing Guide for Solar PV
A complete guide to measuring short circuit current (Isc) in solar PV systems, including testing methods, safety guidelines, and performance evaluation for accurate system assessment.

Electrical Measuring Instruments Every Solar Installer Must Know
Solar installers rely on accurate electrical measurements for safe and efficient system performance. This guide explains the role of voltmeters, ammeters, digital multimeters, and clamp meters in solar installations.

1MW Solar Power Plant Construction Cost & Profit in India
Choosing the right industrial solar EPC is critical for plant performance and ROI. This guide explains how Indian industries can select the best solar EPC partner.

Battery Maintenance for Solar PV Systems Guide
A complete guide to battery maintenance for solar PV systems, including inspection, cleaning, testing, charging, and preventive maintenance to ensure long battery life and reliable performance.